Hi-Endurance Switching, Sensing
& Linear Position Sensors

Thermal Switch Products – Engineered for Reliability

CPI has been designing and evolving electro-mechanical thermal switch products since it built its first thermal limit switches for the military in 1946. Our off-the-shelf (OTS) products are complemented by a design team that develops custom switches for OEM’S across the country providing deep expertise, and full documentation and testing of your custom thermal switch solution. All CPI switch products are designed and built in the USA.

The thermal switches offered by Control Products, like our freeze switch and thermostat switch, are suitable for industrial, military, and other applications that require the utmost in reliable electromechanical control and safety performance. They can perform to tight tolerances and programmable set points up to 1750F.

CPI’s Thermal Switches fall into three primary categories, each with differing sensitivity and temperature profiles, each suitable for a wide variety of demanding applications.

Thermal Switches

SnapStat

(0°F – 300°F)

Contact movement in the switch is achieved using a bimetallic snap disc. Snap action provides excellent shock and vibration immunity, quick response, and a broader temperature differential.

Set point range: 0°F-300°F (-17.8°C-148°C)

PlugStat

(0°F – 650°F)

CPI SnapStat Thermal Switch Family

Contact movement is achieved via the different expansion rates of two metals fused together. This is a slow-make-and-break device, which provides very close tolerance temperature sensing, with a small differential.

Set point range: 0°F-650F (-17.8°C-343°C)

Rod & Tube

(0°F – 1750°F)

Contact movement is achieved via differences in coefficients of expansion of two materials the outer tube and the internal rod. This product offers very rapid response time and very high temperature sensing.

Set point range: 0°F-1750°F (-18.3°C-954°C)

View Options by Configuration:

THERMAL
SWITCH SENSORS

thermal switches

CPI Thermal Switch Frequently Asked Questions

A thermal cutoff switch is really a reference to an application that “cuts off” or breaks/opens a switch contact at a certain temperature. CPI thermals are used in this way in hundreds of different applications to prevent overtemperature conditions from developing in a wide variety of equipment. For more information see our discussion of thermal cutoff switches here.

CPI’s line of Rod & Tube thermal switches are capable of detecting set points up to 1850F (1010C) but they can tolerate momentary overshoots up to 2000 degrees farenheit.

A Thermal Overload Switch is typically used to prevent electrical circuits and motors from overheating. In more sophisticated applications like jet engines, or large generators and fuel cells, a variety of CPI switches have been used in these kind of applications where more extreme conditions and temperature ranges are encountered. You can see our more detailed discussion of thermal overload applications here.

Yes we can do that. As part of our snapstat line of thermal switches, our S-Series switch can be programmed with a dual setpoint.

A temperature switch is a more consumer oriented name for a Thermal Switch, they are basically referring to the same thing. See our discussion of temperature switches here.

ED001 electronic thermal switch

CPI Engineered Solutions are directed at specific complex requirements, where the product is created to fit the need without compromise.

Thermal Switch Engineered Solutions

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Make The “Switch” to CPI

If your switching application demands high performance, we think you should demand CPI. Please call us today to speak with our engineering team about your needs.